Center-Cab Baldwins

In the late 40’s through the 50’s the EJ&E relied on the 2000 HP Baldwin center-cab  transfer locomotives as the mainstay of the locomotive fleet.  With six axles, six traction motors, and two 1000HP diesel engines, these 75 ft long DT 6-6-2000  units had vanquished the last of the 2-8-2 Mikados in 1948.  As a modeler of the EJ&E in 1957 I needed to have a center-cab in my fleet.  Choosing which of them to model was easy.   I have a picture of my grandfather in the cab of #119.  There were three options to choose from – Overland’s brass model, kit-bash, or scratch building.

The brass option was too expensive, scratch building was beyond my current skills, which left a kit-bash.  This project had been done before and a very thorough article published by  Robert Bochenek in “Railroad Model Craftsman” June 1995. Stewart makes most of the needed parts, they just happen to be stuck in the middle of a different model.  Stewart’s AS616 model is the key to the project as that model provides the material for the two long hoods, and the truck side frames.   Trucks and power-train were provided by a Stewart Alco Century C628.  Both the AS616 and the Alco C628 share the  same asymmetric trucks – the axle spacings are not the same for all three axles.  Unfortunately, the trucks on the center-cab have an axle arrangement the reverse of the AS616/C628.  However,the frame length and bolster spacing is within four scale feet of the correct value.  This is going to be an operational model, not a contest queen – it will look like a DT 6-6-2000.

I started this project three years ago and the first step was to get the parts.  An order to Bowser/Stewart provided two AS616 shells, side frames and brake parts.  I found an Alco C628 on eBay to provide the frame and power-train, and purchased a Tsunami  Baldwin sound decoder.  Four small Knowles speakers would finish out the sound installation.   Part of the documents I have from my grandfather is an operators manual from the DT 6-6-2000 so I had dimensioned drawings to work from.

If I could not get the hood configured then the project was a wash, so I started by dropping the cab (to short) and the short hood (not needed) into the scrap box.  Then the two long hoods got cut into five pieces and two from each hood were discarded.  This step got the radiator to the proper length, removed the fourth top access panel, and removed an extra set of side doors.

 

AS616 hoods, the rear one is the original, and the front one has been cut. The two small sections get discarded.

After truing up the cuts the hood was carefully glued together.  A bit of red Bondo patched up a  couple of slips with the saw.  The two new long hoods were carefully measured, trimmed, and joined to create the 69‘ long hood structure for  the center-cab. Two AS616 decks were also cut so that they could be joined together as the new deck.  A strip of styrene was added to the bottom of the hood to serve as the visible frame which extends from the deck to the bottom of the doors.  Fit together they begin to look like  part of a center-cab, minus the cab.

Beginning to look like a center-cab. An EJ&E series 500 DRS 6-6-1500 (AS616) sits behind.  Two AS616 shells were used for the center-cab and the photo shows the modifications.

Constructing the cab was a challenge but it broke down into several steps that were done in stages.  The EJ&E units had aprons on the sides below and toward both ends from the cab, with stylish curves.  See the photo at the top of the post.  Step one was to develop the drawings and cut the cab sides from 0.020″ styrene.  The side-wall height was left a couple of millimeters high at this point.  Step two was to cut the cab front and back parts to fit the hood, the deck, and the roof curvature.  These components were then taped in place on the hood, deck, and chassis to check the fit and to mark the chassis for trimming the extra material from the fuel tank area.  An over-sized piece of 0.020″ styrene was taped to a curved form, carefully heated and allowed to cool on the curved form for the roof.  There was some warpage around the edge and the extra material was cut away.  Windows were cut, doors scribed, corner braces of strip styrene glued in place and the cab was assembled with care to be sure it was square.  Index guides were glued to the hood sides and top to provide a firm base to lock the cab in position.  When the fit of the cab and walkway was correct it was secured to the deck with #80 screws into tapped styrene blocks under the cab walkways.

All the parts joined together and painted. Do not apply Archer louver decals on styrene, then paint and mask over them. The white patches on the black are former louvers…

Modifications to the frame included cutting away metal from the fuel tank area to fit a square fuel tank constructed of styrene,  building and fitting two transverse air tanks, filters, and piping,  and fitting four very visible large drain lines for  engine and air compressor oil.  Other than adding a set of wipers to the third axle which improves the power reliability on these Stewart chassis, no modifications were done to the trucks except to replace the C628 side-frames with the Baldwin AS616 side-frames.

Decoder installed, fuel tank area modified, with transverse air tanks, filter,and piping.

Stanchions from Smokey Valley – an Alco RS2 set – were used for the side hand rails which were formed from 0.0125″ phosphor bronze wire.  The end handrails were custom built from very small brass strips,  phosphor-bronze wire, and solder using a jig.  All of the old handrail holes were filled, holes in the pilot filled, and new holes drilled to fit the smaller rails.  Wire cut levers were installed with small lift rings as pivots. Since these units were not MU’ed until after they were re-built in ’58, only a train line was installed on the pilots.

Research on the EJ&E Yahoo list led to a photo of #119 in 1957 showing a simple orange hood and cab with black frame, apron, and trucks. The model was primed with MOW grey Scalecoat 2 paint, and then given two coats of a mix of Reefer Orange and Daylight Orange for the hood areas, and Engine Black lightened with a bit of MOW grey for the deck, pilots, tank, frame and trucks.  Green cab lettering and numbers were applied from a set of Microscale EJ&E diesel decals, using the older Roman style letters.  Dull-coat and a light black wash were applied followed by another coat of dull-coat.

Installation of the electronics was easy given the space inside the shell.  An enclosure was built at each end to hold two Knowles flat speakers.  LED  lights were installed and the Tsunami Baldwin decoder installed on top of the motor. With four speakers the volume needs to be set fairly low to be tolerable, but the sound quality is excellent.   I am experimenting with some heavy reverb on the exhaust to give an effect of dual prime movers.

Operation of the locomotive is smooth and darned if it does not look and sound like it’s prototype .  The deck sits about 2mm higher than it should due to a mis-match between the C628 frame and AS616 decks so the crew has a big first step to climb up.  I may mill a new frame next year to correct that or modify the existing frame, but for now I am going to enjoy operating it, watching and listening as it burbles down the tracks.

 

P1010758_Crop
The center cab model rolling past a mockup of Griffith Tower – a future project.

Fear of Kits

Is kit building a dying art? Not on my railroad…

 

Photo – Accurail kit assembled and upgraded with Kadee couplers and metal wheels.

There seems to be a fear of kits today among model railroaders.  With fast food, streaming video and music, and next day shipping from anywhere within 4,000 miles it seems that the days of assembling models from kits are slipping away.  Either people want things “now”, or they are hesitant to open a box and assemble their own model from parts.  I can’t help you with the “now” factor, but I can help nudge you toward a very enjoyable part of the hobby, building your own rolling stock.

Why take the time to build your own?  Limited selection of ready to run (RTR) rolling stock is one reason.  Yes, there is a lot of rolling stock out there in plastic blister packs, but are they really the ones you want?  I admit that I do buy good quality RTR cars when a highly desirable model comes out.  But then look at the prices!  These days $35 is a good deal for a well detailed RTR model.  Enjoyment of the building process is the third reason.  Putting together a fine model is an excellent way to spend an evening or several evenings.

I will not delve into the history of kits here but the old Ambroid kits with wooden parts were replaced by the Athearn “Blue Box” kits in the 70s and 80s and those have now been replaced by the more detailed kits by Accurail and Bowser which sell for under $20.  A good entry point for someone starting in kits would be an Accurail box car.  There are usually less than 20 parts and the model can be finished in a couple of hours of relaxed work.  Here is a picture of an Accurail 8500 series refrigerated car.  This car has separate ends due to the color differences, but most Accurail kits have the ends molded on, even easier.  Instructions are clearly worded and logical.  These kits are made in Illinois, not over-seas.  The brake gear has a good level of detail, including rods and levers, but is not overly complicated to install.  Ladders and grab irons are molded to the car but are a slim profile casting and look good on the layout.  Lightly weathered these make great looking cars.  The company also has many of the cars available unpainted if you would like to do some customizing of paint and decals.

Accurail-1280

Figure 1. Accurail kit with instructions.

After building a train of Accurail cars you may be wanting something a bit more challenging and detailed.  You can step up to a Red Caboose kit.  Here the ladders and grab irons and stirrups are separate molded parts which are glued onto the model body.  The part count goes up and the parts get smaller and more delicate.  You can see the upper right sprue set in Figure 2 has brake levers and rods – these get glued to the bottom of the car after the frame – the lower right sprue set – gets glued on.  Notice also that there are two pairs of doors on the second sprue set from top right so that you can select the one which best models your era.   These make great looking models, but not something for the kids to handle.  Once you are accustomed to the Accurail kits, two evenings should have one of these fine kits on your layout.

RedCaboose

Figure 2.  Red Caboose kit and instructions.  More detailed parts and more of them.  A two evening project.

Now that you have added a few Red Caboose cars to your fleet, perhaps you are looking for a unique prototype from the 30s, 40s, or 50s and are willing to put some work into it, including painting and decaling.  A Tichy kit may be just the thing.  Made in North Carolina by the same company that makes a large line of window and door castings, these cars require drilling for grab irons and careful assembly but make wonderful models.  They make several box car models, a tank car, coal hopper, and flat cars.  Notice the sprue to the upper left of the box car body has two sets of end panels so that you can better match your prototype.  The large steel nuts in the top center?  Car weights.  There are hexagonal moldings on the inside of the car floor to accept these and a dab of silicone or canopy glue holds them in place.

TichyKit

Figure 3.  A Tichy kit, nicely detailed and a waiting challenge.  There is a second side to the instructions.

If you want to get your feet wet in kit building I would suggest an Accurail box car, or a Bowser hopper.  I have no interest of connection in any of these companies – I just have a cabinet full of kits.  Use liquid solvent cement for styrene, not the “model airplane glue” in a tube.  Apply with a very small paint brush or with a micro-brush, the ones that look like a little fluff ball on a stick hobby shops and craft stores sell them.  Take care not to let cement get between your fingers and the parts you are holding – you will leave a “personal touch” on your model that will not be prototypical.  Use a sharp Exacto #11 blade or sprue nippers to remove parts from the sprues.  Work on a light background with good light,  good ventilation, relax and take your time.

Be proud of your work.  It’s called “modeling” after all.